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Showing content with the highest reputation on 09/04/20 in all areas
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1 pointHi All, Back at the start of the lockdown I decided I needed a project to look forward to whilst working from home and I'd been toying with the idea fitting a turbo/supercharger for a while. Only problem was a i really fancied doing the installation work myself, so after some research (and a test drive in the Abbey demo car) I settled on ordering the Harrop supercharger kit from @Mark@Abbey M/S . Now it turns out that Abbey don't sell many of these kits for DIY fitment, so i figured I'd write up a bit of a review in the hope others might find it useful and may even have a go themselves in the future. Existing mods Prior to fitting the supercharger I'd had a TD manifold fitted and a remap by Abbey which took the car up to about 180bhp at the hubs and around 140ibft of torque. I’ve also fitted several cat backs ultimately settling on the TD super res. What's included? So for the money you get Harrops custom built manifold mated to an Eaton TVS1320 blower plus all the bits and pieces required to make it work on the car (including a special tool for reforming the A/C pipe around the supercharger). I have to say on unboxing the kit i was really quite impressed, it includes just about everything you need to get the job done. Complete with a signed off opy of the picking sheet when the kit was put together at Harrop so you can see someone's taken the time to put it all together and you can easily check it's all there. The only bit that wasn't included was the coolant for the charge cooler but that's not the end of the world as it's a standard GM coolant so you can get the anywhere. In addition Mark also provided; the loan of an EcuTEK programming cable and dongle, a base map to get the car running, distance mapping (more on that later) and a session on the dyno for final map tuning and a power run. The fitting process This is the bit i'd imagine will be most of interest to other as there's not an awful lot of info online about it. Now the first thing I must stress is much in the style of the Pirates code (see one of the Pirates of the Caribean films for the full reference), the instructions are really for guidance only. They'll point you in the right direction (usually getting you 95% of the way there) but there will be times where a little bit of thinking is required. Most of those moments centred more around the removal of the OEM items rather than the refitting of the new bits, which in all honest I kinda expected and it wasn't really that difficult. That being said Mark was always at the end of phone when I had bits i wasn't sure of. In terms of what was required to fit the kit, i did it over the course of a week with the front end in the air on a set of drive on ramps. If you're going to this way it's worth considering fitting the chargecooler/chargecooler pump/pipe work first (the instructions have it last). That way all the work from underneath is done before you start removing things like the fuel rails. Also it's worth following a bit of advice from one of the American forums and remove the undertray all the way back to the footwell, it's sods law you'll drop something and it will almost certainly land on that under tray. As for tools, the only specialist tools required were the former for bending the A/C pipe out of the way and that was included in the kit (it's worth making sure you have a substantial G clamp though as bending that pipe is hard work). Just about everything else can be done using a socket set and the odd screwdriver/allan key. The only minor issue i did find was that clearance between the TD manifold and the crank pulley was a bit tight, so we had to grind a little bit off the flange to fit the auxilliary belt. That and getting the fusebox apart to fit the chargecooler pump wiring but that's simply a case of trusting that it's more solid than you think. Once you're happy leavering things knowing what you can get away it comes apart fairly easily. Mapping Now the mapping process is something I've never really been involved in before so it was quite interesting. So Mark talked me through the initial process of connecting the EcuTEK software to the car and querying the ECU. He then sent over a base map which allowed me to get the car running and. From there it was a case of going out taking data logs starting keeping the car at low load/rpm initially then gradually increasing load/rpm as Mark tweaked the mapping till we got to a point where i could run it all through the rev range. This was the first point where the supercharger relay began to put a smile on my face, running it all the way through the rev range in third is really quite addictive. The way the torque just builds and builds is fantastic. After that i got the car booked in on the dyno for the final tune and a power run (the results of which are attached), the headline figures being approximately 240bhp (up 60bhp) and 200ibft or torque (also up around 60ibft). Conclusions to wrap up, i have to say i don't regret going down the DIY fitment route and i'd highly reccomend it to anyone that's half decent with a set of spanners. Fitting this kit really isn't all that complicated and the feeling of pride when you fire it up for the first time is just fantastic. That and of course you get a car at the end of it with some serious performance, the bit where it really comes alive is the the way it pulls through third/fourth/fifth. Where it used to run out of steam the car now just pulls like a train. With the added bonus that the fuel consumption hasn't taken to much of a hit, granted if you really press on then it drops quite quickly but on a gentle cruise i can still get 32-33mpg. I'd also just like to say a big thanks to Mark and the team at Abbey Motorsport. They were really helpful through out the process (Mark even delivered the kit personally after Parcel Force decided it was to heavy but didn't bother calling him to say so) and it was good to know that Mark was at the end of the phone should i need some advice. If anyone has any questions then fire away, i'm more than happy to help.
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1 pointThey are really cheap to run to be honest. Tyres last ages, brakes the same. Oil service isn't bad and its easy to do yourself if you want to DIY. Your main issue will be the huge amount of aftermarket parts available for the car and the temptation to modify the shit out of it.
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1 pointAwesome, thanks mate! I’ve brought one from eBay also so will likely just do the same as you.
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Hi all
Shippers reacted to andrewbaru for a post in a topic
Updating my progress, now got a nice aftermarket headunit and reverse cam setup... no OEM wires cut and no drilling 👍 -
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Go Japan! - Brands Hatch, Sunday September 13th
VAD17 reacted to Rocket Panda for a post in a topic
Please could you add me to the list! Thanks Vad 😀 -
1 pointHi thanks, I contact him through instagram: https://www.instagram.com/grigul_design/ He is based in Latvia, I think he can source steering wheels to retrim for you, I never went down the route so assume you send him a deposit which you get back when you return your stock wheel to him once you have fitted your retrimmed one. I just picked up a cheap second hand one on ebay/facebook marketplace and sent that for him to trim. Mine cost around £250 plus I think I then sent £15 for return postage once it was done. That cost include the retrim and adding a flat bottom to it.
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1 pointHi @Tweedbean, just been reading through the build, great job! It’s looking really tidy! How did you contact Ledermanz to get the steering wheel retrim done? Also if you don’t mind me asking how much did it cost? Finally, did you have to send them the wheel to retrim? cheers
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1 pointI've just bought a ticket and booked onto the club stand, bit of a tradition now this one!
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1 pointWell, I've just replaced the front bushes, and it seems to have cured the problem. Took it for a drive again, no unusual noises over speed cushions, nor when I manoeuvred while parking outside my house. Only issue (aside from it starting to rain while I was working) was that I managed to strip one of the bolts which holds the metal clip encasing the bush to the sway bar frame (the part which bolts to the chassis).Because the clip doesn't go down flush, as you're crushing the bush, I managed to cross thread the bolt and didn't notice until it was too late and I had a socket on it. Luckily I managed to find a similar size bolt and nut in the garage to replace it with, which seems to hold okay. If it doesn't, I'll have to find a replacement frame somewhere. But still, prat 😕 Can't say I've noticed any improvement in steering response, although I went with OEM drop links.
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1 pointAre you keeping the sard extension brackets or willing to sell? Think I need a set!